| First
off, let’s go over some of the basics of rebuilt rotary engines. They
are very different from rebuilt piston engines. Rebuilt rotaries often
run somewhat poorly upon first startup. How they run later in life is
highly dependent on how they get broken in for the first 2000 miles or
so. Rotaries are pretty weak as far as starting, power, and response during
the breakin period. They build up their power level the more they run,
and must be broken in easily to run well later, which is the opposite
of what is common knowledge about piston engine rebuilds.
There are
2 basic types of rebuilt rotaries: those that utilize new rotor housings,
and those that use old/original ones. These housings perform a similar
function to cylinder bores in a piston engine, they provide the smooth
surface for compression. The better the surface, the better the engine’s
compression and overall strength/smoothness. Rotor housings are not machineable/surfacable,
so you either use what you have or get new ones. Many of the more expensive
rebuild shops use (or claim to) new rotor housings standard, which reflects
the roughly $1000+ pricing difference from my engines’ cost. All of my
engines receive good/useable original rotor housings, thus the large savings
you receive. These engines still develop to be very strong and reliable,
with a life expectancy of 75-100k miles depending on maintenance/driving
habits. I have seen final compression numbers reach 120psi, with mazda
spec for a NEW rotor housing engine being 125psi.
Many people
come to me looking for a cheap engine designed to put out high horsepower
numbers. I regard high power as being over 200hp in NA form, or 250 in
forced induction/sprayed form. I certainly applaud these individuals,
but I wish to make it clear that I do not and will not build a race engine,
or an engine modified for a high level of abuse. What I can build for
you is essentially a stock powerplant with (if desired) some porting modifications.
If you require a race/high-performance engine, a show-quality polished/painted
engine, or a new-spec engine, I would recommend you research some of the
higher priced shops, who specialize in this type of work.
The Build:
All of my engines are built on a per-order basis, meaning that I do not
have any stock on the shelf. There is approximately a 2 week wait between
the time I receive your initial deposit and the time I ship the engine
out.
ALL of my engines receive the following:
-new VITON oil o-ring inserts (atkins rotary)
-new atkins 2piece 2mm apex seals (upgrade from stock)
-new gasket kit (includes internal coolant rings and dowel o-rings, as
well as all external paper gaskets, engine/exhaust gaskets, crush washers,
etc.) Note that this kit does NOT include injector o-rings or grommets,
or any other rotor/internal parts.
-alternating paint scheme, irons in black (or a color of your choosing)
and rotorhousings/front cover in aluminum/silver. All paints used are
high-grade engine enamel, and all painting is done while the engine is
disassembled (hey, I have had people ask).
Options:
Available as optional (but not standard, or really even performance enhancing)
are:
-FD (93+) corner seal springs $30 option
-front and rear main seal (these are usually in almost perfect condition)
$20 option
-pineapple racing sleeves, $55 option (6 port engines only, discussed
below)
Other options may be installed at customers request. Options such as oil
pups, oil pressure regulators, etc. can be installed, but must be purchased
and shipped in by the customer. I can even install new rotor housings
upon request, but I cant get much of a discount on these, so cost will
still rise almost $900 including shipping.
Streetporting:
Also available is streetporting. Streetporting (Sp) is an internal intake/exhaust
modification that can only be performed while the engine is disassembled.
It is similar to swapping cams on a piston engine, it affects airflow
(think lift) and timing (think duration). SP’ing is to be regarded
as any other airflow mod (like air filter or exhaust mod) as far as power
increases go. A large Sp on a stock car, for instance, might not be as
noticeable as a small Sp on a modified car. Sp’ing doesn’t
really change your idle ability, though a large SP can change idle tone
a bit. IT does affect your driveability, mainly your low end pull. Especially,
for instance, pulling out on a steep hill from a dead stop. For those
of you who have installed a lightweight flywheel on a stock car, the difference
a large Sp will make to your low end is similar. The gains on top end
are definitely worth the risk, however. Gains from an Sp on a nonturbo
are not large, but still worthwhile, around 5-15hp depending on mods.
Gains on a turbo model are usually quite a bit higher, anywhere from 10-25hp+
depending on mods.
At this time I basically offer 2 “sizes” of porting, small
and large. The small port can produce gains of 5-10hp on an NA motor,
and 5-15hp on a turbo motor, depending on other mods. The larger version
can produce 10-15hp on an NA motor, and 10-25hp on a turbo engine, again
depending on mods. The small port is basically some intake porting with
very light exhaust porting, and the larger port receives more of each.
The “6th Port Streetport”:
I have recently developed a special version of SP unique to the 6 port
nonturbo engines (84-91 13B). This port allows for a nice top end power
increase with absolutely NO decrease in low end pull, driveability, or
even emissions testing. This is accomplished by only porting the 5th and
6th intake ports, and a very light exhaust port. The “lower”
4 intake ports, responsible for idle and low rpm driving remain untouched,
and so do the normal driving characteristics of the engine. Only at/above
3800rpm, when the auxiliary ports open, does the porting take effect and
move more air through. No emissions test that I am aware of, even the
dyno/roll test, pushes the engine to the point where the auxiliary ports
open, therefore this is a good way to “hide” your performance
gains from the emissions test. For those who don’t care about this,
I can/do still port all the ports of a 6 port engine. I highly recommend
the pineapple racing 6th port sleeves to compliment any streetport on
a nonturbo engine.
Porting
Prices:
Small SP $100
Large Sp $200
6PI Sp $200 (pineapple sleeves available for $55 more to compliment the
port)Bare block/Long block:
A short block is basically the engine in it’s purest form, only
the 5 engine plates and the front cover, with the front pulley hub/boss
only. No oil pan, no flywheel, no water pump, etc. This is what all engine
rebuilders sell, and nowhere can you buy a rebuild with everything included
on the engine. IF you are shipping in a core, it is generally accepted/requested
that it be in short block form.
Many people are not comfortable with removing and then reinstalling all
the manifolds, wiring, etc. that make the difference between long block
(complete) and short block (bare block). The rotary has a very complicated
EFI/control system, and this is understandable. How well this phase of
the install is completed is directly related to how easily/well the new
engine starts and runs.
For this reason, many people ask if I can do this phase as well. I gladly
do so for an additional $150 service charge (this is about 4+ hours of
labor when done properly).
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