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Installation
INSTALLATION into your car is $1000 for
all models.
For those with little extra time or those without mechanical abilities
required to master the rotary engine control systems, I offer removal and
installation along with rebuild of the shortblock. IN these cases the
customer will transport their car to my location and drop it off along with
the rebuild parts deposit. This must be carefully scheduled since I have very
limited storage space for entire vehicles (as opposed to shortblocks being
shipped in), and there will often be times I cannot accept your vehicle for
installation for several weeks due to current workload or vehicles already
being stored here.
I will remove the engine, tear it down, and evaluate it's condition. The
customer will be notified of any issues with the internals or the external
accessories, that require attention or replacement, and will be offered
appropriate options before any unauthorized work is performed. The block
rebuild is performed as specified, and the externals are reassembled using
new gaskets in most areas.
The assembled engine is then installed into the car, coolant and oil are
refilled, and the car is started and test driven 10-100 miles (depending on
my available time) to check for leaks or other issues. For this reason, I
generally request that the car have some form of registration/tags to avoid
issues with the local law enforcement, as well as roadworthy wheels/tires,
brakes, exhaust, etc. Once the vehicle is deemed ready to be picked up, I
request that this be done within 2 weeks or less, due to the limited storage
space, and other customers waiting behind you to bring their car. Those cars
left here for a longer period of time (waiting on you to send deposit, ship
parts, or pick it up) may be charged a storage fee.
During the installation, replacement parts can be installed at no extra cost,
provided I would have them apart during the course of the teardown. Any
rubber or plastic part, or normal wear item, should be considered for
replacement during this time, these parts are generally not included in
rebuild kits. This list is not all inclusive, but is a great starting point.
Though most of these parts can be reused with some success, failure of any
one of these parts could very well lead to the early demise of your new
engine which will not be covered under warranty. I could almost guarantee
that anyone who replaces all of these parts along with a rebuild will have a
reliable car for years to come.
-Water pump (oem or aftermarket)
-thermostat (OEM mazda only)
-oil cooler lines (SS braided recommended for long life and cost
effectiveness)
-oil metering pump feed lines to engine (often break or are already broken)
-vacuum hoses, check valves (check or replace), and solenoids (check and
replace as necessary) for those running emissions and/or sequential twin
turbos
-radiator hoses
-heater core coolant supply hoses
-throttle body, turbo, and other engine coolant hoses (these are pre bent
hoses generally only available from mazda, and sometimes regular straight
hose cannot be used due to tight bends)
-fuel injector orings and grommets (upper and lower)
-clean or replace fuel injectors and pintle caps
-fuel pulsation dampner on primary (lower) fuel rail
-motor mounts
-accessory belts (I recommend dayco belts, though expensive they last longer
and grip well)
-FD owners should consider an all metal replacement AST if the original
plastic one is still in use
-FD owners should consider a full vacuum hose job if it has not been
performed already (this will cost extra, however)
-clutch kit with pilot bearing and seal
-spark plugs -turbo rebuild (by turbo shop) and possible wastegate porting
Other maintenance items to consider for a reliable car, not necessarily
related to engine install:
-fuel pump pickup sock (in tank)
-fuel filter
-check and possibly drain/clean gas tank
-clutch slave and master cylinder and soft clutch hose
-radiator (recommend all metal aftermarket replacement due to deterioration
of stock plastic endtanks)
-87-91 turbo inlet/outlet ducts/hoses prone to cracking and leaking
-exhaust components and gaskets
-transmission rear seal
INSTALLATION COST is $1000 for all models.
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