We all know that rx-7s of all years suffer various electrical issues and hesitations, largely attributed to poor grounding and charging. ON top of this, all cars 10+ years old develop charging issues due to age and corrosion, and poor connections. Because of this, many seek to rewire their charging/ground system. There are ground kits sold on ebay, but you can hardly expect quality from a 20 dollar wiring kit, when quality 4 gauge wire alone sells for $2.50/foot or more.
For time, fitment, and availability reasons, I choose to make my own kits. I do so from high grade 4 gauge power wire, obtained at most any local stereo installation shop. I also use the appropriate ring terminals, crimped in a vise and soldered well. I also use new battery terminals, and clean the battery posts well, as well as all connections made with the new wires.
I make the following connections (in addition to the stock wires) which vary by car: This gives clean, high voltage signal to the starter, alternator, and engine wiring harness/ecu.
| •• |
 |
battery + terminal to alternator + post |
 |
| •• |
|
battery + terminal to starter + post |
 |
| •• |
|
battery terminal to chassis (bare metal) at strut tower |
 |
| •• |
|
battery terminal to top of block (where wiring harness bolts down) |
 |
| •• |
|
ground to alternator body |
 |
| •• |
|
ground to starter body |
 |
|
Though ground wire kits are often sold on ebay and elsewhere, sometimes quite cheaply, these only address half of a charging/voltage system, leaving the positive wires unaccounted for. It’s just as easy to have a bad wire or poor connection on a positive lead, as it is on a ground. Though it’s often asked and stated that this will increase horsepower, response, and efficiency, this will only happen if you had a problem to begin with. |